HYDAC

HYDAC MCS 1000 Metallic Wear Debris Sensor for Wind Gearboxes

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SKU:
MTR-WE-015
MPN:
MCS 1000
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Description

HYDAC MCS 1000 Metallic Wear Debris Sensor for Wind Gearboxes

The HYDAC MCS 1000 detects and classifies metallic wear particles in circulating oil. Its inductive measurement distinguishes ferromagnetic and non-ferromagnetic debris, providing an additional condition monitoring channel for wind turbine gearboxes, bearings and lubrication systems.

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Technical specifications

Measurement principleInductive metallic particle detection
ClassificationSix size classes: three ferromagnetic and three non-ferromagnetic
MCS13xx detection / flowFe >70 µm; non-Fe >200 µm; 0.4–8 L/min
MCS14xx detection / flowFe >100 µm; non-Fe >300 µm; 2–40 L/min
MCS15xx detection / flowFe >200 µm; non-Fe >550 µm; 10–200 L/min
Particle size basisEquivalent spherical particle volume
Maximum operating pressure20 bar
Fluid temperature-40 to 85°C
Ambient temperature-40 to 70°C
Supply / consumption18–30 V DC / maximum 5 W
Fluid compatibilityMineral-based hydraulic and lubrication fluids; compatible synthetic oils including PAO
InterfacesRS485/Modbus RTU or CANopen versions; Ethernet options depend on model
ProtectionIP67

Application and selection

Choose the sensor bore against oil flow and the smallest debris of interest. Combine debris trends with vibration, inspection and oil analysis when investigating gearbox wear.

Quotation information

Provide gearbox model, lubricant, flow, connection and communications requirements. The MCS1000 family image illustrates the series; exact sensor section and fittings depend on the selected model.

Supply availability, final configuration and warranty terms are confirmed in the written quotation.

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